Clips Assembly Robotic System

Maximizing Efficiency in Minimal Space

The primary challenge was designing a system that could meet the stringent space and cycle time requirements while ensuring reliability and precision in the clips assembly process. The system had to handle small, delicate clips without compromising speed or functionality.

Integrating Compact Design with High-Speed Robotics

A robust solution was implemented using the ABB IRB 1200 robot. This robot was selected for its compact size and suitability for high-precision tasks. The system involves a process where the robot retrieves metal clips from a feeder, positions them accurately, and then, using a magnetic gripper, secures them onto a fixture plate. A pusher then integrates the clips into plastic parts. To maximize space and efficiency within the limited footprint, the robot was side-mounted. This orientation was critical in achieving the short cycle time required.